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I am experiencing the same popping noises almost like the roof is in a bind. It’s seems to be getting more frequent. Anyone heard of this or know the issue?
 

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I am getting a popping noise when driving with the drivers window open. I have a 2022 Cross Sport.
I continued researching after I posted this morning and one person said it’s a known issue and that the dealer will take the headliner down and will tighten the roof rails as that’s what is causing the noise. I thought it is worth a try. I hope it works. Mine just started it and it is popping now nonstop.
 

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2022 Atlas Cross Sport R-Line
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Think I have the same issue, but didn’t know how to explain it. Mine is popping when at tilt position. The sound I hear looks like a exhaust heat shield rattle or a bad torque wheel. Only seems to happen on highway and when im taking big curve on right or left
 

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I'm having same problem from begining on the 2019 Premium.

Now, I've noticed something new wich may point that @Neo5280 has right.

I put a roof tent on and after loading a father and two daughters, one rail almost touched the roof. After removing the tent the rail returned to its original state.

It's only one rail which produce poping noice.
 
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